Sunday, February 24, 2008

Letters from Sweden - a window's tale

In our last installment of the Letters from Sweden we looked at the panelization technique used by the Swedes and some of the administrative barriers to its adoption here. Today we'll pick up where we left off and consider some of the products that go into the Swedish panels and how they support the panel building technique. We'll look at windows, how Swedish window units are different than US window units, and how this plays out in the construction.

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Saturday, February 23, 2008

Virgina Plat House - wrapping up

A quick update of the Virginia Plat House . Since the last entry the wall and roof sheathing has been installed and the house wrap is on. The owner reports that windows are on the way. There are a few more photos of this stage of the work also posted at the flickr set for this project. Drop in on the LamiDesign Flickr photo pool to see all the photos that we and others have posted of our house designs under construction.

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Thursday, February 07, 2008

New Mexico EcoSteel - EcoSteel work essentially complete

The EcoSteel pacakge for the New Mexico EcoSteel House is more or less complete. Photos from the owner show most of the components in place, and the house and other structures fully trimmed out. Interior work at the house will be ongoing for a little while and we hope to have updates of the finished interior when its done. But until then we have new photos of the structures by the owner. click through the link below for more photos. Here the covered walk between the house and garage is in place and we can see all the trim on the house now. This photo would be late in the day as the entry side of the house faces westerly. Sitework remains to be done and I am not sure what the owner's plans are in that regard. It would be nice for the indigenous ground cover to reclaim the disturbed construction area and grow right up to the house. You get more of a sense of that vision in the second photo below. Remember you can see photos of the entire build on the Flickr New Mexico EcoSteel House photo set, and all the EcoSteel projects in the EcoSteel photo pool.

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Letters from Sweden - panel building in Sweden vs the USA

Ok, we've been beating around the bush, setting the stage, trying to understand the context in which this Swedish building method exists. If you've been following the series you get it, its dark, its cold, there is no building season for the better part of the year. They need a factory based system to have an industry there, and so they do. Lets look at it. You've picked up by now that the Swedes are panelizing their houses. The walls are being assembled to the greatest extent possible in the factory. Windows and doors are installed, exterior siding, interior drywall. This means everything else within the wall is in there too - insulation, wiring, and plumbing where it exists. The studs are precut to the common height, and walls are laid out on great tables with the carpenters working at convenient work height. Sheathing, air barrier, and siding is applied and the panels flipped to gain access to the work that proceeds from the inside. Wiring conduit, plumbing, insulation and vapor barrier are all installed before wall board is applied. Some of the drywall is left off in strategic places to facilitate the installation of the panels on site, and this must be installed in the field. There is not genius in this, but never the less its near impossible in the US. Lets look at why. First off we have issues with construction inspection conventions in the US. Construction must be inspected before it is insulated, closed in, and the underlying work is obscured. Framing, plumbing, and electrical work are all inspected at this point. The modular industry has established a practice of third party certification to work around this, but this method would require a different routine as the proportion of site and factory work is not the same. Modular is more or less done with the set of the modules. Panelization requires the field inspector to pickup more of the inspection work again in the field, and I predict the blurring of lines of responsibility to elicit resistance. This is essentially an administrative obstacle, but real enough. This obstacle does not exist in Sweden. Second are issues of products and standard construction practices. In Sweden products are designed to facilitate this panelization. In the US they are designed to be installed in the field. This purposeful design of construction products allows the Swedes to optimize their process. They are not fighting with the construction to break it into panels, like we would here. Next we'll look at some of these products in more detail. Previously: Letters from Sweden - Europe is different, Sweden is not, sort of.. Letters from Sweden - land of modern, land of prefab Letters from Sweden - conversations with an expatriate builder

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Sunday, February 03, 2008

Austin Porch House - Plat House comes into its own

Siding panels are going up on the Austin Porch House project and the big news is the progress of the Plat House. Last we saw a bunch of sticks going up - in the new set of photos from the owner it is now most certainly a house. Across their courtyard you can see the Plat House facing the Porch House. This has been one of the most innovative uses of our house plans to date. With the usual household program spread between the two structures the owners have created their own "village". The variety of spaces they will have available for family life will be very rich indeed. More photos after the jump link below. Here you can see the interesting pattern of siding they have chosen. It appears to be a smooth faced cement board siding panel, but laid up in varying exposures. This is a treatment you might often see on a traditional cedar shingle siding and its really great to see this reinterpreted in a contemporary material like cement siding and used here. Check out the Flickr set for this house where you can see all of the photos to date. And these photos are also part of theLamiDesign House Plan photo pool.

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Monday, January 21, 2008

Austin Porch House - roof's on, Plat House framing up

A big update from our customer in Austin. The Porch House is moving right along and is all sheathed in and under roof. The adjacent Plat House which they are also building - yes its a Camp House compound - is well under way with the framing going vertical. The Owner has over a dozen new photos for us which you can see in a photo browser after the jump. Some of the adaptations the Owner is making are obvious in these photos. You'll see an additional wall of windows on the side of the living room which greatly expands their view. And the roof slope which they have added to simplify collecting their rainwater is also easy to spot as well. You'll also see that the Owner has been welding up his own framing connectors for the Porch level posts and beams. This is an awesome hands on effort by the owner. Follow the link below to continue reading and more photos. Check out the Flickr set for this house where you can see all of the photos to date. And the photos are also part of theLamiDesign House Plan photo pool.

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Virginia Plat House - shell framing complete

A few new photos from the owner of the Virginia Plat House show the wall and roof sheathing beginning to go up. He reports that it is all up at the time he forwarded these new photos. A few more photos of this stage of the work were included and can be seen at the flickr set for this project. Drop in on the LamiDesign Flickr photo pool to see all the photos that we and others have posted of our house designs under construction.

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Sunday, January 20, 2008

Nova Scotia Plat House mod

This is the start of another great Plat House project by Canadian architect Ross Macintosh. Ross provided the design services for the modification of the Plat House design on Prince Edward Island. This project will be located on Ballantynes Cove, Nova Scotia on a fantastic site overlooking the ocean. Ross has done a great job again expanding on the design themes in the Plat House design and adapting it to the local climate. see more images, follow the link below The site slopes quickly away from the level where you arrive and they have taken advantage of that to expand the area of the house with a daylight basement on the down-slope side. The second bedroom has been enlarged to make both bedrooms similar in size, gaining space from the utility room moved to the basement level. The stair down is located in an extension of the floor plan on the entry side of the house. This mod is similar to the PEI version where this added space allowed them to gain a third bedroom. I like the way the porch roof has shifted to one side in order to connect to the small out structure (sauna?). They have just begun the construction drawings so we won't see construction start for a little while, but stay tuned. Its going to be a great project.

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Saturday, January 12, 2008

Virginia Plat House - roof framed

New photos from the owner of the Virginia Plat House today. The framing of the roof is almost complete - the overhang at one side still needs to go in. These photos are from December, before xmas, so its likely that the roof is complete and the house sheathed by now. A few more photos are posted after the jump below, and of course all of the photos we have received can be seen at the flickr set for this project.

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Sunday, January 06, 2008

Letters from Sweden - Europe is different, Sweden is not, sort of..

Sorry for the delay in this series. I've been trying to figure out the best way to present these observations. Its time to look at the process in detail, but too much to cover in one entry, so how to break it up. I've decided that first we'll look at what goes on in the factory, and then on the site, and contrast both to prefab and site building practices in the US. But before we look at the studs and nail guns we have to consider their business model, and how it is different.

My correspondent from Sweden, Scott Hedges explained to me early on that there was more similar about the USA and Sweden than there was different. Sweden is bias towards suburban development, much as we do in the US. This is in contrast to other parts of Europe which tend towards more urban and village density for new development. Sweden like the US has the open space needed to develop housing in a suburban pattern, and like the US there is a relatively abundant timber resource for building houses of wood. So Sweden is like the US - they build suburban houses, in suburban neighborhoods. Yet the way they build the houses, the design of the houses they build are so different. Click through below to read the rest of this story.
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Friday, December 28, 2007

Building the Modern House - an owners tale by Dan Akst

Daniel Akst is an author and journalist who has written several articles covering the recent prefab and Re-Modern movement. His articles have appeared in the Wall Street Journal, New York Times and he's even written about modern homes for This Old House. Most significantly he has built his own modern house and written extensively about it. These are a worthwhile read for anybody building their own modern home. Dan first offered up his story in a three part article that appeared in Money Magazine. You can read the text of these articles on his own web site here: Part 1 Part 2 Part 3 He also wrote a shorter account with more of a design emphasis for Metropolis Magazine that you can read at the on their web site: link. Its interesting that at the end of this article Dan calls for the production of decent house plans for modern homes: ...If they did, they might want to use a stock plan; but here is another reason why more interesting houses don't get built, even by individuals who care about good design. Most of the house plans sold through books and on the Internet are awful; a few decent ones are available (including some in the Life magazine's "Dream House" series) but virtually none are Modern, unless what you really want is a chunky-looking "contemporary" with diagonal wood siding. The absence of good Modern stock plans means that people who want this kind of house have to hire an architect, at fees ranging from a few thousand dollars to perhaps 15 percent of the construction cost. Although Modern architecture remains suffused with the rhetoric of idealism, even relatively prosperous families who are thinking of sponsoring it will beg off unless the entire clanking apparatus of home-ownership--all of it geared to the lowest common denominator of design--can be brought around to accommodate something more interesting. Modular housing might be one answer. Another would be the publication of some first-class stock plans that specify standard materials to achieve quietly fabulous results. Incredibly this is just what we have set out to do, and our customers have in fact done. Dan's article was in the November 2002 issue of Metropolis. Our plan site went live on November 4th, 2002. He's also a good novelist - I've read a couple of his books and enjoyed them. More info about the rest of his work on his web site Akst.com.

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Sunday, December 16, 2007

Project Outrage

Project Outrage is an effort of The Slow Home site to gather the collective voices that are dissatisfied with the status quo in housing. Collecting testimonials of the experience of individuals in the form of a blog Project Outrage creates a record of evidence which is usually lacking when it comes time to demonstrate to developers and other key housing players that there is a market for other solutions. Please check out Project Outrage at their site and tell your story. Sign their Declaration: We demand an end to poor construction, bad design, misleading marketing and environmental neglect in the housing industry. Neighborhoods and homes should be built for people not excessive profits. They should be healthy, vibrant, and not require long commutes. They should uplift the spirit and gracefully fit our needs. We believe that everyone has an obligation to create thoughtful, responsible, and sustainable places to live that leave a positive legacy for future generations. If writing is not your thing and you have a photo of a development or mcmansion that you hate, then post it to their Flickr Group. If you are a facebook user Project Outrage has a presence on Facebook as well. Previously on LamiDesign blog: The Slow Home Project

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Wednesday, December 12, 2007

Letters from Sweden - land of modern, land of prefab

In my previous entry I introduced Scott, my correspondent from Sweden. An American builder relocated to a suburb of Stockholm, he landed in an alternate reality where modern housing was everywhere, commonplace, even dare I say unremarkable. None of the stigmas or resistance we have come to associate with building a modern house were present. Every builder offered solid modern design in the range of homes they sold, and were more than happy to sell you one. On top of this prefabrication techniques were the norm. Sizable portions of the houses Scott saw being built were put together in the factory, and the standards for wiring and plumbing seemed to be designed to make this easier, not more difficult as it is here in the US. Scott made it his personal mission to learn more about how they were building houses with the hope he could distill what it was in Sweden that enabled this and was apparently missing stateside. Click through below to continue reading.. Scott began by telling me about the typical process by which houses in Sweden are built: "...the majority of new construction is built like this. I would call the house panelized - but it is "way way panelized" and is a total package. The houses come on trucks from rural places in Sweden. The windows are in, the insulation, wiring, wallboard where possible - every thing - the pipes, the wiring systems, the doors, stairs ... everything has been engineered and rationalized to reduce labor, find energy and material economy and work with the method of construction where stuff is pre-assembled as much as possible inside a building and then "erected" or installed on the site under very compressed schedules. These houses go from slab to dry in and locked inside of a week - the fit out and installation of everything else is really much like what I've seen in the USA - you just can't squeeze that much more out of what happens on a building site ... other than make it a total package and schedule the deliveries in the most rational way. For instance you have to install the interior ceilings after the house is up - however you can load the sheetrock in the room as the sub floors go down (and they do) which cuts down own lugging stuff around." Lets contrast this with the US. There are some companies doing panelization, but typically it is only carried as far as the rough framing. Wall panels come to the site with studs framed and sheathing on. Its a short cut on rough framing, but the siding, insulation, utilities, and interior finishes still need to be added. The LV House is a good example of this. More recently the prototype Loblolly House has won awards for its integration of building systems into the panelization. But lo and behold - this is standard practice in Sweden. Wall panels come to the site with siding on the outside, wall board on the inside, and wiring and plumbing in place within the walls. Why can't we do that? One of the issues are our standard practices for electrical and plumbing work. They do not lend themselves to these field connections between adjacent panels, where as the Swedish standards are designed to ease these very conditions. > But the majority of prefab in the USA is in the form of modular construction. Modular construction reduces the field connections to a a few major utility connections when the boxes are placed on the foundation, but otherwise are much more complete when they arrive at the site. Granted, this is not the reason why modular is more popular in the US. Modular housing here grew out of motor-home construction, which was a more permanent version of a trailer. When the flimsy construction of motor-homes became an obvious problem in the US it was put under a nation wide spec known as a HUD Code. At that point the industry split into factories that continued to build motor homes under the new rules, and factories that adapted to building to local site built construction codes which became the modular industry. That has dominated the US prefab business ever since. Its popularity here is due to administration - not because it makes construction sense. And how could it make construction sense? Shipping a house in big pieces is tantamount to shipping air. There is a reason why Ikea ships furniture in a flat-pack. The shipping is so much more efficient for flat goods, than big boxy hollow goods. The challenge becomes how to complete as much of the house as possible while still being able to ship it flat. Whole houses arrive on two trucks rather than 4 or 5. Next we'll get into more detail about how these houses go together. Previously: Letters from Sweden - conversations with an expatriate builder

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Monday, December 03, 2007

Letters from Sweden - conversations with an expatriate builder

A few months ago I got an email from a fellow by the name of Scott Hedges. He was a builder/carpenter/cabinetmaker as it turned out, and a fan of modern, a Dwell reader from nearly the start. He was from Michigan, but he was not in Michigan, at least not for the time being. A career move had taken his family to Sweden where he was being a keen observer of the building trades in the region around his home. He wrote me on this one day, towards the end of September because I imagine he could not contain it anymore - he had to tell someone, someone who would even care! I suppose he thought that guy, the one with the house plans, at least he would get it - and so I in turn have to share it with you, my readers, because like Scott I know that at least you would be somebody that would care, that would get it. What Scott found as he settled in to his new life in Sweden that the thing we modernists in the USA were struggling to find, swimming upstream, fighting to realize, a decent affordable well designed modern home, was flowing like milk and honey in Sweden. This opened up a correspondence between Scott, myself, and economist Jeffery Rous from University of North Texas and my design partner on the IBU competition entry. Over the course of the following weeks we poured over copious photos and web sites that Scott had accumulated and tried to come to terms with why what we struggle with so desperately here in the states comes with such ease and grace in Sweden. These are the Letters from Sweden and over the next few weeks I'm going to try to share with you the most significant parts of our correspondence as we all came away convinced that there was much to learn from the practices Scott observed. images from the Gotenehus (Yeah-ten-eh-hoose) website Here is what Scott said in his first introductory email to me: The reason that I'm writing though is that my family and I've moved to Sweden and have been very impressed by the state of modern and the rather unremarkable way it lives here. What I've seen in Sweden about home building and home buying strikes me as very different than what I'm aware of in the USA... Simply put the market place here is full of modern homes, and every larger house company offers them ... I guess part of my surprise stems from years reading in Dwell about "wow wouldn't it be nice if" ... and the stories of super talented creative people .. who are trying to put a product out there and risking your lives doing it ... and then I show up here and the locals want to know what is the big deal? ... "ho hum" which of these 100's of kinds of modern houses would you like delivered in a month, sign here". What would we all give to have hundreds of models of modern prefab houses available from vendors today? Why there? Why not here? Stay tuned! This series will continue.

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