Showing posts with label IBU modular houses. Show all posts
Showing posts with label IBU modular houses. Show all posts

Thursday, July 03, 2008

Upcoming Project Round-Up

Things are going to start getting pretty interesting around here as several projects start to happen. Here is a quick round-up of what will be coming later this summer.



Our first bona fide shipping container based project is well into the design phase with intrepid client John Unger. John is an adept metal artist and will be fitting out much of the house himself. 3 stories, 6 boxes, including a 2 bedroom home, office, and workshop.



A complete and modern renovation to a Virginia Farm House. Yes, that is a big honking window in the side of the existing house and its going to take a bit of exposed structural steel hoonage to hold it up. Yup, and to hold up one of those sexy hanging fireplaces too.



A new compact, and efficient EcoSteel house, should be going in the ground late summer in Maryland. This is the one I think, the one that has some legs, the promise of being anybodies affordable prefab. The new 3030 House: 30ft x 30ft plus porch footprint, just under 2000 sqft, 3 bedrooms, and a nice open plan living space. Fits on narrow in-fill lots, or in new compact communities. No onesies though. We want to sell these in bunches.



And the Massachusetts EcoSteel Plat House which started last fall is rolling again. The steel order is in and due on site at the end of the month.

So keep your eyes peeled for these projects coming soon.

Technorati Tags: , , , ,

Continue reading "Upcoming Project Round-Up"

Sunday, October 21, 2007

IBU Houses - Safe Green Blocks LLC, the wizard behind the curtain

This post is for you if you are as big an IBU geek as me. I've been meaning for a while to write up some background on the people helping in my effort to develop IBU housing: Safe Green Blocks, or SG Blocks is a new venture formed by a group of people who have been behind several prominent efforts at preparing shipping containers for building.



Long time readers of the FabPreFab messageboards may recognize the name of David Cross. David has a background in the merchant marine and came to the realization long ago that shipping containers made a compelling basis for a construction system, long before it became a focus of attention as an interesting off-shoot of the recent prefab movement. David is perhaps best known for a series of prototype house projects that he ushered through various permitting and funding hurdles, with one of those projects in Tampa receiving widespread publicity as the focus of several segments of Bob Villa's tv series. However his first prototype was built in North Charleston, South Carolina, and shocked the readership of the FabPreFab messageboard when it was posted - up till then the whole idea of building houses with these things seemed like just a theory.



When David began these efforts they were an offshoot of the work he was doing in container modification for the Tampa Armature Works, or TAW. A large vendor in remote site power generation, and associated shelters David's container expertise was being put to work for them in their main business. At the same time they were supportive of his pursuit of housing and building with the containers as a way to expand this part of their business. Eventually however they parted ways as David set out to concentrate on this 100%. Joining him were business partners that had previously provided engineering and logistics expertise in the container mods that he had done before - SG Blocks was born.

One of these partners is Steve Armstrong, a structural engineer who has over the years provided David with consultation on container mods, and was in from day one on David's efforts to create housing. While David was on his journey Steve was on his own. During this span of time Steve went to work for a large senior housing developer, Stratford, and while he was there he continued to consult to David. Enter Bruce Russell and Paul Gavin who were with Stratord and watching the work that David and Steve were doing. This group formed the foundation of SG Blocks which was completed with a relationship with ConGlobal, an nationwide container handler who provides the raw material at sites all across the country. These multiple depot sites double as fabrication sites allowing them to cover the entire country, and reduce shipping distances.



So in one way or another the partners of this group have had a hand in many of the container projects you have seen on the internet, and they have been providing technical back up for me as I've worked up my the design of my proposed system. They have the technical know how to see projects through to completion including the backup that may be required for a rigorous permitting environment.



Here is a link to their site:
http://www.sgblocks.com/

And here is a link to an article about their business: SG Blocks in Charlseton Business. A good read if your interested in this.

Now, lets build some IBU houses people!

Technorati Tags: , , ,

Continue reading "IBU Houses - Safe Green Blocks LLC, the wizard behind the curtain"

Friday, July 20, 2007

LamiDesign IBU Building System - an advance look

LamiDesign IBU Building System - an advance look

Our first graphical demonstration of our modular system for creating IBU based houses.

Earlier this year we created a multi-unit housing proposal based on 40ft IBU units for a design competition. The images and competition boards were posted in the blog here. At that time we explained that the system shown in the competition entry is the same system of modular parts that would enable larger housing units. We have been hard at work formulating and extending the design of the system to that end and we want to take this opportunity to introduce how it is going to work.

The basic approach is to create large open plan living spaces defined by servant space in load carrying IBUs at the perimeter. In this way activities that can tolerate the rather narrow space of the IBU make best use of the space they provide - sleeping, bathing, kitchen work space, and the resultant open space between them provides natural relief from the smaller spaces and comfortable and flexible living space.

Now the system is not a series of house designs per-se, but rather a series of modular building blocks that will fit interchangeably into a general house schema. To demonstrate I've developed a house plan based on a 3 box schema. This was chosen because I've shown sketches of this configuration before, once in my essay about IBUs, and a 2 box variation in a multi unit stack in another post, a two story configuration of this house scheme was also used in one of my modern house cartoons. It was also chosen because it makes a small, compact, yet very livable modern floor plan. A good starter home, or weekender for those in a position to have one. It is also suitable for multi unit buildings as well. It seemed like a good place to start.

Here is the floor plan of a basic 3 box schema. It contains 3 bedrooms, two full baths, kitchen, and open living room. This house nets out at just over 1000 sqft.



The bedrooms are very small by today's standards. The bathrooms are as well - 5x7s as they are known in the industry. Yet the living room at 20ft by 24ft is larger than what is offered in many larger homes. This small house will live larger than its size no doubt, but the proximity of living space to bedrooms will not allow you to escape the fact it is a small home.

But this one layout is only the start. We intend to offer a small range of modules with slightly different configurations in order to allow you to find a combination that best suits your needs. In the image you can see there are 3 different Kitchen modules shown, and 3 different Master Bedroom modules, and 3 different modules for secondary bedrooms. These units can be plugged and played to create new variations on the floor plan, albeit subtle variations. However 2 box variations on the schema are possible for even smaller 1 or 2 bedroom homes, or 4 box variations which can create 4 or 5 bedroom homes.

The depth of variation that these modules introduces grows quite quickly. Below we have shown 16 floor plan variations of the 24 which we quickly came up with. I am sure there are many more that have not occurred to us yet. We expect our customers to surprise us with the variations they bring to the table.



We will expand on this in future postings. We have larger house schema to show you. What we don't have yet is a clear path from here to your local IBU house store. Close advisors have told us: Don't let that stop you. Move the idea forward and the best method of delivery will emerge in the process. We are following their advice.

Technorati Tags: , , ,

Continue reading "LamiDesign IBU Building System - an advance look"

Tuesday, April 10, 2007

IBU - competition results are in...

...and we came in second, but we tried harder!

From the feedback we have gotten it sounds like our proposal was a little off focus for the competition. The competition sponsor concentrates on affordable low and moderate income housing, and the other entries addressed this directly. As such our entry's focus on student housing was relevant but parallel to the real drive of the contest. Given that I am very pleased we placed second and I think it makes the hard work we put into it well worth the effort.

We are going to show this work around and see if we can gain more interest in building with IBUs. Next I'll start to show houses built around the system - this is going to be fun!



Technorati Tags: , , ,

Continue reading "IBU - competition results are in..."

Saturday, March 17, 2007

IBU - Competition Entry

We have completed the competition entry featuring the multi unit building composed of 1 bedroom IBU modules. And as promised earlier I am posting the drawing panels here on my blog.

The proposal was for a student housing village composed of a series of these stack IBU structures. As the competition was being held in concert with a conference on green building, the student housing was proposed as a test bed for new sustainable energy and building systems. It was proposed that the units serve the Engineering school allowing for the students to live in and work at innovating and optimizing the new systems being designed at the school.



The first panel showed a conceptual site plan, and larger floor plan of typical units. Click on the images for a larger version.



The second panel described characteristics of the experience living in the complex. One of our stock plans, the Steel Case House stood in for a demonstration house that was part of the concept for outreach.



The final panel contains the exploded view which was previously posted, and describes the modular system in more detail, including outlining other options that are not illustrated. In some ways this panel has the most important information if you wish to understand how we will make the leap from this project to individual houses. Many of the accessories described here will be part of the house system as well, and the roof top options are particularly interesting and fun. I am really looking forward to developing these.

Technorati Tags: , , ,

Continue reading "IBU - Competition Entry"

Sunday, February 25, 2007

IBU proposal - component diagram

An exploded view begins to explain the components of the structure.

I've begun working on this again because I am preparing drawings for an idea competition. I am working with a team of others that are bringing various areas of expertise to the table. The effort was organized by Jeff Rous, a LiveModern member who originally proposed the use of IBUs for student housing. I am creating 3 drawing panels that will explain the structure and how the construction system works.

This is a diagram that will appear in the presentation which shows the component parts that make up the larger building. This also points the way for how I will propose building houses from the system. I am still a little ways off from fleshing that out, but working through the presentation of this multi unit proposal is a big step forward.



Since spreading the idea is the reason for doing this, I'll be posting the drawing panels here when they are done.

Technorati Tags: , , ,

Continue reading "IBU proposal - component diagram"

Saturday, February 17, 2007

IBU proposal progress sketch

Just a teaser

This is a sketch of an IBU proposal for a 6 Unit structure of 1 bedroom flats.


Technorati Tags: , , ,

Continue reading "IBU proposal progress sketch"

Thursday, July 13, 2006

An IBU (shipping container) based house - for real

Architect Peter DeMaria working with TAW brings their first IBU based project to life.

This is for real - a house built with IBUs, or Intermodal Building Units (yes thats our name for shipping containers) which is being built in Rednodo Beach California and has been permitted through perhaps one of the most restrictive permitting environments in the country. Architect Peter DeMaria working with TAW is building the first project born of their efforts. Its very exciting to see a real project coming about, permitted and approved as a legitimate building system.

These images following are from an article appearing in the LA Times



rendering by DeMaria Associates



This is Peter DeMaria at the building site. Photo by Don Kelson of the LA Times.

There are interviews and a lot of info about the project in the article so have a look.

Technorati Tags: , , ,

Continue reading "An IBU (shipping container) based house - for real"

Wednesday, August 17, 2005

IBU dwelling second proposal

a larger 2 bedroom unit may make the profit equation work

This is an alternate utilizing 2 bedroom units of two 20ft modules with in-fill panels.



This configuration requires the existing garage to be removed, but the structure fits without forcing the parking underneath, which means it can still be placed on a relatively simple slab.The bedrooms are quite small, but it would make a fine dwelling for a single, or a couple even with their first child.

Technorati Tags: , , ,

Continue reading "IBU dwelling second proposal"

Tuesday, August 16, 2005

IBU dwelling, first proposal

we have issued our first site specific proposal

This is a mock up of a simple 3 unit mini-tower for an urban site. The neighborhood of single family dwellings is zoned for 4 units making an opportunity for the owner to insert 3 new dwellings in the rear garden.



The compact footprint of the single 40 flat allows it to fit within setback limits, preserve an existing garage, and provide the new required parking.

It will work with zoning, but we are not sure if it will fly with the owner. The profit from the units must exceed the value of the owners backyard - a valuation that only they can make.

Technorati Tags: , , ,

Continue reading "IBU dwelling, first proposal"

Friday, August 05, 2005

IBU accessories

We will be developing a series of add on accessories for these IBU dwellings

This is the first of what will be a series of simple add ons: a 6ft balcony.


Technorati Tags: , , ,

Continue reading "IBU accessories"

Sunday, July 31, 2005

IBU single 40 flat

here finally is a view of the entire interior fit-out

I'm not going to spend anymore time on dressing this right now, as I need to study the stacking schemes a little bit more closely.



and inside again.


Technorati Tags: , , ,

Continue reading "IBU single 40 flat"

Friday, July 29, 2005

IBU dwelling inside

The model of the basic dwelling is just about complete.

Here is an image of the kitchen/living space. The bedroom door is straight ahead, and the bathroom door directly at its side. The entry door is at this same circulation point but a little forward opposite the kitchen.



Next I'll place some furnishings.

Technorati Tags: , , ,

Continue reading "IBU dwelling inside"

Thursday, July 28, 2005

IBU dwelling progress

The design is complete

I am working to make a fair representation of the fit out now.



I'll continue to post more images as the interior comes together.

Technorati Tags: , , ,

Continue reading "IBU dwelling progress"

Wednesday, July 20, 2005

First IBU house design

I am working on my first IBU house design.

Some time ago I wrote an essay posted here about the coming of age of so called container homes. I promised myself and others I have corresponded with that I would try this summer to address this area of modern housing - the weird uncle of the prefab movement! I really would like to show that this is a viable and reasonable way to build a house. There has been a lot of interest in making homes this way and I think we need to make the path to realizing it easier, clearer, more available. There have been some esoteric proposals, and some high design, high art concept proposals. But there has not been a committed offering - here is a design, here is what it costs, pick out your options, and we will deliver it to your door. I want to see if we can make that happen.

I am beginning with a small dwelling based on a single module. The dimensions of the IBU allow it to be readily transportable, no special road permits, which also allows us at this early stage to function with one manufacturing point. We can service any buyer from this location because of the nature of the IBU. This is going to be a single 40 ft heavy gauge steel module, 1 bedroom unit. It will be suitable as a remote cabin, or backyard guest house, or it can be combined to form multi unit structures.



Multi unit structures can be formed with several different stacking schemes, with stairs and landings serving the individual units forming communal space between them on each level.



Ultimately I would like to find an outfit interested in finishing the modules, but for now they will be offered without interior finishes. They will include the structural shell, bays, all external windows and doors, electrical panel and distribution, split ductless hvac (condenser unit crated), and documentation to facilitate permitting. This looks doable for about 100$/sqft or about 40k for 400sqft, less in quantity orders. I think that compares favorably to other dwellings at this size.

You need to bring to the party your utilities, footing piers (generally 6 piers) rough plumbing, interior finishes, cabinetry and plumbing & lighting fixtures. Accessories that may be shown in the illustrations like balconies and decks are not included in that number but we will have pricing for these items before we make a committed offering.

Behind me in this is TAW (Tampa Armature Works) IBU division and David Cross. They are the willing partner in this, without which its nothing more than nifty drawings. This is similar to my relationship with Northern Steel who said to me that they were willing to build and sell modern houses. Our young modern movement can not afford to squander willing manufacturers like these. You can ask Michelle Kaufman, you can ask Joe Tanney from Res4A - finding somebody willing to build their modern houses is no easy task. When a manufacturer emerges that is already on board with building modern we have to embrace them and help them get product to market.

Technorati Tags: , , ,

Continue reading "First IBU house design"

Monday, May 23, 2005

another visit to Gableville

seems like everybody is setting modules these days


Technorati Tags: , , ,

Continue reading "another visit to Gableville"

Friday, March 25, 2005

So Called "Container Houses"

Today is the day - time to make the market grow up.

Next week I am going to be making a visit to a container maker/modifier in Tampa Florida, a division of TAW who creates specialty shelters based on the ISO standards for inter-modal transport, otherwise known commonly as shipping containers. You have to realize that there is a whole industry revolving around this, and its not run of the mill shipping containers that they are daily involved with. The military and other entities routinely deploy any variety of field shelters which get to where they are going by the usual channels of shipping cargo, and hence they conform to the standards set for handling shipping containers for dimensions, so they work with the universal stacking, and for strength, so that they can be handled in the usual manner. But aside from these concerns for "standards" their usual product could be something as sophisticated as an electronic field control center or as simple as a bunk room. So their routine business is fabricating inter-modal shelters for these varied purposes. But they also have a strong interest in seeing their business expand into day to day dwellings. Here is where the interests converge - there is a large group of modernists who are interested in using containers to create cool modern houses.

So we are meeting next week, for two reasons. First because I want to see first hand the work they do with these inter-modal shelters. Second because we want to talk about the big picture - how do we take this notion of building a house with containers out of this realm of fringe ideas, and set it on a course to being a mainstream option. We want container homes to "grow up."

Part of this is going to be establishing a common terminology. I have been talking to David Cross of TAW about this. Readers of Fabprefab will know David from his postings over there. The ideas I am going to pitch here are based on my talks with David and terms he has introduced.

Right now there is no way to talk about this except to say you are building a house of "shipping containers" which I can tell you first hand is not going to engender you to anybody. I witnessed a planning board vote to define a shipping container as a trailer in order to enable them to reject it as trailers were not allowed. Never mind that the object in question has no axles, wheels, or tires. We need to begin at a point which does not contain the prejudices built up from images of rusting hulks of shipping containers piled on top of freight vessels.

Generically what we are talking about is a modus of modular construction that uses heavy gauge steel, rather than the wood stick framing that is common in residential construction. Wow - why build something as light as a house with heavy gauge steel? There are very good reasons. Heavy gauge steel construction makes the modules immensely strong. The continuous wall footings that common houses require in order to prevent them from collapsing under their own weight are not necessary - heavy gauge steel modules can support themselves while spanning between supports at their four corners. In fact, to place them on continuous support is almost a squandering of their inherent strength, a waste of resources. But isn't it going to be expensive to overbuild like this, to make a house with such a strong structure? The answer is no. The resources are plentiful and cheap, and a sustainable factor of building with these is the fact that it represents a direct recycling of an otherwise neglected resource. That's because the raw materials for these houses are the cheap, pre-used ISO shipping containers accumulating in our ports thanks to our long standing trade imbalance.

So this is the foundation of this movement. The term is Heavy Gauge Modular construction, or HGM. I recommend you make this part of your vocabulary and start using it now if you ever want to see a "container home" in your future. Also, its time to start putting quotes around "container home", in your writing and your speech. Whenever you need to describe this to somebody make sure you always proceed the term with a phrase like "so called" or follow it with a phrase like "in concept". You get it - time to marginalize that term.

Now the next step in this is to talk about some specific characteristics of these Heavy Gauge Modules - HGMs. The modular industry is not standardized. Any readers of LiveModern and Fabprefab know that modules come in different widths depending on the factory space that builds them, the states that they will be moving through, the access to the site, and the special permits they require to transport. Sure we can build HGMs like this, and we will face the same restrictions to the market that the current Modular industry faces. Unh - Unh, no way, who needs that. We want a module that we can take anywhere, on almost any road, using standard trucks and trailers, no special permits required. While we're at it, lets make it possible to load it on a freight train, how about a cargo ship, lets make it work with the largest material handling infrastructure in the world. Lets make an HGM that conforms to the ISO standards for inter-modal transport. Lets call this HGM an Inter-modal Building Unit, or IBU.

Again, I advise you to adopt this language immediately. Today is the day we cross the threshold. Yesterday is the day of "container houses", Tomorrow is the day of HGM/IBU construction.

So now we are not talking about so called "container houses". We are talking about a new modular building method consisting of Heavy Gauge Modular construction utilizing Inter-modal Building Units. Coming to a planning board in your town. Soon.



Technorati Tags: , , ,

Continue reading "So Called "Container Houses""