Saturday, April 23, 2005

Windows Open

Renderings never show how our crazy quilt of windows look when they are open. Our current designs in our line of stock plans, and the coming prefab house products typically have large blocks of standard window units with operable windows woven into the pattern. I've done many a drawings showing these configurations, often with the operable windows in different color to make them jump. I like the logic and the fun of this approach. You get the benefit of working with affordable standard sizes, and combine them to create large window openings. The drawings give you a feel for what it looks like but the real fun however begins when the windows are open! We had a really nice day yesterday, warm and breezy. I think it was the first time we cranked every one of them open.

Technorati Tags: , ,

Continue reading "Windows Open"

Monday, April 18, 2005

6030 House floor plans

in progress floor plans of the 6030 House design The plans are still evolving each day. Most of the design decisions have been made but technological issues of the building system shove the plan around a bit each day as things are studied in more detail. The design is a melding of the 6040 House prototype plan and the 6040 House design study plan. If you compare the three of them you will see what I mean. The ground floor eliminates one parking space in the garage, and moves the master bedroom upstairs. This leaves a good amount of living space on the ground floor, and breaks it down into areas of different volume and light quality. Upstairs the master bedroom remains a large suite with a master bathroom with potential to be very luxurious. Along with the other bedrooms these spaces form a buffer between the master bedroom and the public side of the house. Perhaps the most interesting part of this design is the porch room on the upper level. This is a modern 3 season room brought into the volume of the house. From here it can take in a great view or be up among the trees. An alternate living room it greatly expands the living space of the house and still leaves the areas below with a high ceiling. This very rough section shows the vertical relationship of these rooms. The ability to create voluminous spaces like this affordably lies with the EcoSteel building system.

Technorati Tags: , , , ,

Continue reading "6030 House floor plans"

Friday, April 15, 2005

6030 House first images

These are the first images of the 6030 House. This is a new design based on the 6040 House and the EcoSteel building system by Northern Steel. The floor plan is a variation on the original 6040 House , and the 6040 Design Study . I'll try to post floor plans sketches soon, they need to be developed a bit more first.

Technorati Tags: , , ,

Continue reading "6030 House first images"

Tuesday, April 12, 2005

funny pages

...was what we called them when we were kids

Is it good form to follow up a rant with some good humor?

Continue reading "funny pages"

Friday, March 25, 2005

So Called "Container Houses"

Today is the day - time to make the market grow up. Next week I am going to be making a visit to a container maker/modifier in Tampa Florida, a division of TAW who creates specialty shelters based on the ISO standards for inter-modal transport, otherwise known commonly as shipping containers. You have to realize that there is a whole industry revolving around this, and its not run of the mill shipping containers that they are daily involved with. The military and other entities routinely deploy any variety of field shelters which get to where they are going by the usual channels of shipping cargo, and hence they conform to the standards set for handling shipping containers for dimensions, so they work with the universal stacking, and for strength, so that they can be handled in the usual manner. But aside from these concerns for "standards" their usual product could be something as sophisticated as an electronic field control center or as simple as a bunk room. So their routine business is fabricating inter-modal shelters for these varied purposes. But they also have a strong interest in seeing their business expand into day to day dwellings. Here is where the interests converge - there is a large group of modernists who are interested in using containers to create cool modern houses. So we are meeting next week, for two reasons. First because I want to see first hand the work they do with these inter-modal shelters. Second because we want to talk about the big picture - how do we take this notion of building a house with containers out of this realm of fringe ideas, and set it on a course to being a mainstream option. We want container homes to "grow up." Part of this is going to be establishing a common terminology. I have been talking to David Cross of TAW about this. Readers of Fabprefab will know David from his postings over there. The ideas I am going to pitch here are based on my talks with David and terms he has introduced. Right now there is no way to talk about this except to say you are building a house of "shipping containers" which I can tell you first hand is not going to engender you to anybody. I witnessed a planning board vote to define a shipping container as a trailer in order to enable them to reject it as trailers were not allowed. Never mind that the object in question has no axles, wheels, or tires. We need to begin at a point which does not contain the prejudices built up from images of rusting hulks of shipping containers piled on top of freight vessels. Generically what we are talking about is a modus of modular construction that uses heavy gauge steel, rather than the wood stick framing that is common in residential construction. Wow - why build something as light as a house with heavy gauge steel? There are very good reasons. Heavy gauge steel construction makes the modules immensely strong. The continuous wall footings that common houses require in order to prevent them from collapsing under their own weight are not necessary - heavy gauge steel modules can support themselves while spanning between supports at their four corners. In fact, to place them on continuous support is almost a squandering of their inherent strength, a waste of resources. But isn't it going to be expensive to overbuild like this, to make a house with such a strong structure? The answer is no. The resources are plentiful and cheap, and a sustainable factor of building with these is the fact that it represents a direct recycling of an otherwise neglected resource. That's because the raw materials for these houses are the cheap, pre-used ISO shipping containers accumulating in our ports thanks to our long standing trade imbalance. So this is the foundation of this movement. The term is Heavy Gauge Modular construction, or HGM. I recommend you make this part of your vocabulary and start using it now if you ever want to see a "container home" in your future. Also, its time to start putting quotes around "container home", in your writing and your speech. Whenever you need to describe this to somebody make sure you always proceed the term with a phrase like "so called" or follow it with a phrase like "in concept". You get it - time to marginalize that term. Now the next step in this is to talk about some specific characteristics of these Heavy Gauge Modules - HGMs. The modular industry is not standardized. Any readers of LiveModern and Fabprefab know that modules come in different widths depending on the factory space that builds them, the states that they will be moving through, the access to the site, and the special permits they require to transport. Sure we can build HGMs like this, and we will face the same restrictions to the market that the current Modular industry faces. Unh - Unh, no way, who needs that. We want a module that we can take anywhere, on almost any road, using standard trucks and trailers, no special permits required. While we're at it, lets make it possible to load it on a freight train, how about a cargo ship, lets make it work with the largest material handling infrastructure in the world. Lets make an HGM that conforms to the ISO standards for inter-modal transport. Lets call this HGM an Inter-modal Steel Building Unit, or ISBU - IBU for short. Again, I advise you to adopt this language immediately. Today is the day we cross the threshold. Yesterday is the day of "container houses", Tomorrow is the day of HGM/IBU construction. So now we are not talking about so called "container houses". We are talking about a new modular building method consisting of Heavy Gauge Modular construction utilizing Inter-modal Building Units. Coming to a planning board in your town. Soon.

Technorati Tags: , , ,

Continue reading "So Called "Container Houses""

Monday, February 21, 2005

0357 Steel Case SIPs version complete

The cold climate version of the Steel Case House is complete. Design Prints and Construction Prints of the new cold climate version of the Steel Case House are complete. The design now has its own page on our catalog site. The primary change from the original is the replacement of the masonry wall with a SIPs panel wall of the same thickness. This 8" thick SIPs panel greatly raises the average U value of the envelope offsetting the large window area. In northern and mountain climates we may still need to reduce the window area, but along with advanced glazing this provides more options for balancing windows with energy efficiency.

Technorati Tags: , , ,

Continue reading "0357 Steel Case SIPs version complete"

Thursday, February 17, 2005

New name, same great taste!

Years after being introduced the 0242 Deck House gets a new name: The Plat House This design was posted on our site the day it went live in Nov 2002. It was a design I knew we were going to eventually develop into a stock plan so I decided to include a thumbnail sketch on the catalog page. But before I could post it a name had to be given. We did not take much time with it - something obvious - The Deck House! It has lots of deck space so great, that will do. I never really thought it was great, but it worked and so up it went. It also led to the precedent of naming the Porch House after its prominent feature - its screened porch. However early in 2005 in an effort to avoid any confusion with timberframe house manufacturer Deck House llc we have chosen a new name for this design. So to the dictionary and the thesaurus to do a little research. Platform was my first thought - shorten it to "Plat"? I checked the translator, deck from english to italian yeilded "piattaforma" - hmmm, german yielded "plattform". Into the dictionary for "Plat" and found n : a map showing planned or actual features of an area, and the thesaurus turned up Definition: map Synonyms: blueprint, diagram, graph, outline, plan, plat, plot, rough draft, scheme, sketch, table, tabulation I like that. I can live with that.

Technorati Tags: , , ,

Continue reading "New name, same great taste!"

Wednesday, February 16, 2005

6040 House gets a Web Site!

A setback on the site approval but progress on the web site Good News! The official web site for the 6040 House has launched and you can see it right now: site no longer current The site has some interesting features. There is an interactive color picker which works in the same manner as many new car web sites where you can choose a color for various parts of the house and see it update live. There is also a 360 degree interactive model of the house so you can look at it from any angle. I have to clarify after reading some of the comments: I did not create the web site! This was done by a web author working for Northern Steel. I pitched in the artwork of the house, and the 360 piece, but all the rest is their work. And the bad news is our prototype site has fallen through, or more specifically defeated by an unsympathetic HOA. Northern felt it was better to back off than to build bad will with neighbors so we are back to looking for a site. There are several strong leads with potential customers right now so we are not sure if the original prototype will be the first in the ground. We'll see. Continue reading "6040 House gets a Web Site!"

Monday, January 24, 2005

Steel Case cold climate

The cold climate version of the Steel Case House is taking shape the renderings are done, Design Prints prepared, and the web page coming together.

Technorati Tags: , , ,

Continue reading "Steel Case cold climate"

Friday, January 14, 2005

0242 Plat House Construction Photos

Construction has begun on the first 0242 Plat House After rain delays the site has been cleared and the construction of the first 0242 Plat House seems ready to begin in earnest. I have started a new photo set for this design, but all you will find there at this stage is another photo of the view from the site. It looks quite nice. Updates will follow.

Technorati Tags: , , ,

Continue reading "0242 Plat House Construction Photos"

Wednesday, January 12, 2005

the Cost question

the demand is here, the means are at hand One of the most frequent comments about the current offerings of modern prefab houses is that they are too expensive. Yet the only prefab strategy with a mature industry - the modular home industry - was founded on and derives a large part of its business from low cost, below market rate, housing. Why can't we deliver an affordable modern prefab through this industry. We can only speculate. My feelings are the initial customer base is affluent enough to first take the risk on this new market, and second to want better - this is what these early adopters are interested in. I also believe the designers regard modular as a mechanism to deliver high quality design and materials at a lower price in what they hope will become a mass production setting. In effect raising the bar for all housing by making a level of quality that was once considered "custom" into "production". This particular mindset is disturbing to me, not because I disagree with the goals of these designers, but because I fear it threatens to sideline the entire movement of new interest in modernism. It makes me fear that we are heading towards the same old erroneous conclusion: that modernism is more expensive. I don't dispute the right or desire of these designers to create this kind of housing, nor fault the people buying it now for wanting this kind of house. I'd like the same for myself, to design nice houses using nice materials and innovative construction methods with custom solutions specific to each person. But I will say that there is a failure to serve the entire modern market here. Since I got involved in this my goal has been to break down the barriers to building modern houses in the housing industry - basically I want it to be possible for anybody shopping for a new house in the USA to have modern as one of their choices. Thats it, a simple goal. Prefab has always seemed to me a tool to get to that point as it allows for an economy of scale at a time when demand is far apart and the market lacks the concentration that makes on-site spec building possible. But prefab is not the whole idea and I hate the idea of it crashing the whole movement. So now the cost question is creating a road block. It seems many people are waiting for more affordable options to emerge but still there is nothing available. I am now convinced that it is possible to build a decent modern modular home for below $100/sqft. The experience I've gained through working with the Sages has made this clear and as their home comes together I can see that it would be possible for more people if they had the Sages wit and determination to make this happen for themselves. But the Sages were willing to accept many things that don't typify the current offerings in modern modular. I believe that good design does not reside in expensive finishes and materials but in how you use the palette of materials you have at hand. Lets look at some of these items with the question in mind - are these things that I would be satisfied with in order to reach my cost goal. Keep in mind that this is a hypothetical material selections and it does not reflect the Sage's house, but is a combination of standard offerings from their manufacturer and other items which I have identified. (I will contrast these to materials we see in other prefab offerings) Exterior of the house: siding materials: vinyl or painted cement boards (vs galvalume, corten steel, wood) roofing materials: asphalt shingles (vs metal roofing, flat/roof deck assembly) windows: vinyl windows (vs aluminum, wood, clad wood) exterior doors: fiberglass (vs solid wood, stainless steel) Interior of the house: wall finishes: painted gypsum wall board major floor finishes: sheet flooring, carpet (vs hardwood, bamboo) kitchen cabinets: knock-down cabinets like Ikea (vs solid wood construction) kitchen countertops: plastic laminate (vs solid surfacing as corian, stone) custom casework: knock-down casework like Ikea (vs custom fabrications) bathroom fixtures: american standard brand (vs Kohler or other up-market fixture) bathroom finishes: sheet flooring (vs ceramic tile) interior doors: masonite faced (vs solid wood, wood veneered) Is this is the reality of building at this price point? The Sage's house will be between 60-70$/sqft with the addition of a good amount of sweat equity on their part. If all of their self installed materials happened in the factory they would be looking at between 90-100$sqft. Many of the materials in my hypothetical list are less expensive than the Sage's choices. So it is clear we can reach this today, readily. We know at least that much with this factory. What's stopping us from going there? I think a group of us can go there now. Is anyone willing to discuss this further? -- The discussion of this entry here really went over the top and overwhelmed the commenting system of the original post on the LiveModern blog, so I created a topic in the Dwell Forums where the discussion could continue. Please continue the discussion in the forums after you have read the comments here.

Technorati Tags: , ,

Continue reading "the Cost question"

also in the works

the cold climate version of the 0357 Steel Case House This is a modification of the original 0357 Steel Case House to prepare it for colder climates. The thrust of it is the replacement of the concrete block wall with a 8" sips panel wall. It is looking a bit like this under way:

Technorati Tags: , , ,

Continue reading "also in the works"

Friday, January 07, 2005

Wednesday, January 05, 2005

definitions

I have a 1935 edition of the Funk & Wagnalls dictionary that was my dad's.

 It was my dad's "old" dictionary and he gave it to me when I was a little kid and I still have it all dog-eared and cover fallen off till this day. Its got these thin onion skin pages and always seems to have the best definitions, the occasional precious illustration, and a little bit of prose when it helps explain a word. About 10 years ago I looked up the definition of House and I always thought that what I found was a great definition of House and Home:

 house, 1 haus; 2 hous, n. 1. A place of abode or shelter. 2. A building for human beings to live in; the building or part of a building occupied by one family or tenant; dwelling place. 3. Something regarded as a house; place that provides shelter, living space, etc. 4. Any place where something is thought of as living, resting, etc. See HOME.

 home, 1 hom; 2 hom. n. 1. One’s fixed place of abode; family residence. 2. A congenial abiding place. 3. In games, a goal. Home, from the Anglo-Saxon, denoting originally a dwelling, came to mean an endeared dwelling as the scene of domestic love and happy and cherished family life, a sense to which there is an increasing tendency to restrict the word - desirably so, since we have other words to denote the mere dwelling-place.

Home’s not merely four square walls,
 Tho with pictures hung and gilded;
 Home is where affection calls
 Where its shrine the heart has builded.

Continue reading "definitions"